Established
in the year 1981, Aditya Metal & Alloys Private Limited is an ISO 9001
TUV certified steel foundry involved in manufacturing & supplying of a
wide range of steel castings products and solutions. Our company is located
at Halol, near Baroda in Gujarat (India).
Our products find application in various industries like cement,
engineering, earthmoving equipment, valve industries and many others. We are
known for strict adherence to quality and timely delivery of the ordered
consignments.
Under the able and efficient guidance of our mentor Mr. Mukesh Thakker, our
company has climbed up various success steps during its existence of around
27 years. Being a member of IIFM and CII, we have got wide recognition among
our strong base of clientele.
Mr. Mukesh Thakker is the managing director & the
founder of Aditya Metal & Alloys P. Ltd. He is an Electrical &
Electronic Engineer from BITS-Pilani (Batch - 1975); with having experience
of over 25 years into the industry. The company is named after his only son
Mr. Aditya Thakker, who also assists his father in the company. Mr. Aditya
is Mechanical Engineer from K.J.Somaiya College of Engg. (Mumbai
University); & an active member of our professional team since 2001.
We have professionally qualified Executives &
Staff to guide the skilled artisans. A team of 50 nos. is on run to meet
Targets.
AMAPL specializes in the following casting
grades/specifications :
- Heat resistant steel grade
- High tensile steel grade
- Carbon steel grade
- Stainless Steel Grade
- Low Alloy Steel Grade
Quality Standard
Aditya
Metal & Alloys (P) Ltd. is a ISO 9001 certified Steel Foundry. Castings
at every operation pass through clearly defined stage. Inspection of Raw
material , Mould Box Checking , Proper core setting & box closing i.e.
(Mould/ Core Hardness, Chills & Riser size and position, Vents ,Painting
etc). 1st off sample checking to the standard to prove dimensional accuracy
& Chemical / Mechanical / NDT requirements. Test Bars as per customer
requirements are casted in Line with the ASTM standards along with castings.
Quality Infrastructure Facilities available are as follows:
- Chemical Lab for raw material / Metal Composition
- Spectrometer Spectromax for live testing of metal samples
- PMI Machine
- Microscope for Steel Grade Structures
- Mechanical Testing Lab for Tensile, Hardness & Elongation
- NDT facilities cover: UT, MPI,Digital hardnest tester.
Pattern Design & Methoding
We Have Cad Lab With Ppc Department. Method Cards Are
Designed By Cad In Line With The Customer Requirement. Patterns Supplied By
Customer/Made In Line With Customer’s Drawing Are Inspected Before
Acceptance For Technological Requirements. In House Pattern Shop Meets The
Repair/Modifications Of Patterns & Match Plate Mounting. Cad Design
Helps Us Improving Methods, Metal Yields & Other Requirements.
- Induction Melting 450KW with Furnaces of 1000 Kg & 600 kg
Capacities
- Moulding Facilities with PLC Sand mixers/Core oven /Shell core
shooter etc.
- All fettling infrastructure with Computerised LPG fired HT furnace /
Shot blasting machines.
Laboratory & Other Inspection Facilities
Chemical Lab
- Laboratory Is Well Equipped For Carrying Out Chemical Analysis By
Wait Analysis Also
- Spectrometer Make Spectromaxx – 31 Elements With Nitrogen
- Pmi Machine Sorter Make – Bruker, Usa
- Sand Testing Machine – Siever Shaker
Mechanical Testing
- Universal Tensile Testing Machines of 10 Tons
- Electronic Hardness Testing Machines
- Microscope For Microstructure Analysis
- Core & Mould Hardness Tester
Non-destructive Testing Facility
- Ultrasound Testing Machine
- Make EEC
- Magnetic Particle Testing Machine
- Yoke-type -750 Amp.
- Prod Type – 2000 Amp
- Table Type Rotary – 4500 Amp Make Dyeglo
- Reference Radiographs Available
However, Radiography Is Sub-contracted activity.
Infrastructure
Molding Shop
- Sand Bowl Mixer With PLC Control For Co2 And Two Part Finotech
Molding
- Viberating Table
- Sand Muller -500 Kgs
- Sand Muller250 Kgs
- Sand Muller – 100 Kgs
- Shell Core Shooter (18” X 18” Heater Plate Size)
- M.s. Moulding Noxes With Bolting System And Dowel Locaters
- Pneumatic Rammers
- Mold Hardness And Core Hardness Tester
- Core Baking Oven For Oil Cores
Melting
We Have High Frequency , Solid State Induction Melting (Inductothermrancocas-nw
Jersey), Comprising Of 450 Kw Power Control Unit And Furnace Pots Of 700 Kg
And 1000 Kg Capacity. Molten Metal Handled In Ladle Upto 1300 Kgs.
Fettling & Heat-treatment
Twin Bogiee, Gas Fired Heat Treatment Furnace Is Used To Normalsing ,
Annealing , Tempering And Other Special Cycles
Heat Treatment Facility
One gas fired furnaces of the following specification and capacity are
available.
- Heat Zone Size : (a) 4’ x 4’ x 3’
- Thermocouple : 2 nos
- Temperature : 1200 ‘C’ max.
- Mode of Heating : LPG GAS
- Temperature : Controller of APLAB / ALTOP
- Recorder : Programable temperature Controller of Masibus with PC
compatible Recorder
- Capacity : 2500 kgs.
Fettling
- One Shot Blasting Machine: Table Size – 48 ” , Make –
Wheelabrator- Indabrator
- One Sand Blasting Unit
- Swing Frame Grinders
- Flexible Shaft Grinders
- Welding Rectifiers
- Weldind Rod Heating Ovens
- Pneumatic Chippers & Pencil Grinders
- Gas and Iron Powder Cutting
Handling Facilities & Machine Shop
Eot Cranes
- Double Girder crane
- Capacity 5 Mt- 1 Nos, Melting Shop
- Capacity 2 Mt- 1 Nos, Knok Out Shop
- Capacity 2 Mt – 1 Nos, Moulding Shop
- Single Girder Crane
- Capacity 2 Mt – 2 Nos , Fettling Shop, Machine Shop
- Capacity 1 Mt- 2 Nos, Fettling Shop
- Monorail Crane
- Capacity 1 Mt – 5 Nos, Fettling Shop, Gas Cuting Bay,
Moulding
Machine Shop
- Heavy Duty Lathes Centre -18”
- Cnc Heavy Duty Lathe With Turn Dia 800 Mm , Controller Fagor
- Heavy Duty Milling Machine With Dro
- Heavy Duty Radial Drills
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